Iingcebiso ezibalulekileyo zokwenza i-welding ye-wel ye-iron yokuphosa

I-welding i-bin yokuphosa i-iron ensuolds inokubakho ngenxa yeUmxholo wekhabhoni ephezulu kwi-iron yentsimbi, ethi iyenza brittle, ngakumbi ngexesha lenkqubo ye-welding. Xa usebenza kunye nabalinganisi bokulinganisa ukuvumelana, ukungena okungaphezulu kwe-Wold kunokutsala ikhabhoni kwi-weld, ukudala amabala abuthathaka. Ukuthintela ukuqhekeka kuzo zombinithatha i-sundold kunye ne-enhaniold, abahedeni kufuneka balondoloze ixesha. I-Ningbo Werkwell, umthengisi othembekileyo weenxalenye zemoto, qinisekisa umgangatho kuyo yonke imveliso, kubandakanyaI-Marine En Hialds.

Imiceli mngeni ye-welding ye-iron yokuphelisa i-indes

I-welding i-fihla i-iron yokuphelisa i-indeones ibonisa imiceli mngeni eyodwa efuna ukucwangciswa ngononophelo nokubulawa. Ukuqonda obu bunzima bunokunceda i-welders kufezekisa iziphumo ezingcono kwaye kuthintele imigibe eqhelekileyo.

Ubuchule kunye nomxholo wekhabhoni ephezulu

Ukwenza i-iron brittleth iphuma kuyeUmxholo wekhabhoni ephezulu, eqhele ukubaleka phakathi kwe-2% ne-4%. Olu tshintsho lubangela ukuba izinto ezibonakalayo ziqhele ukukrala ngexesha le-welding. Ukufudumeza ngokukhawuleza kunye nokupholisa kunokuwenza nzima ingxaki, kubangela ukuhanjiswa okungalinganiyo nokusasaza imimandla enzima, iBrittle kwi-shd. Ezi ndawo zinokwenzeka ukuba zisilele phantsi koxinzelelo. Ukunciphisa ezi ntsizi, abahedeni kufuneka basebenzise iindlela ezilawula ubushushu kunye nokunciphisa ukothuka kwe-thermal.

1. Umxholo wekhabhoni ephezulu unyusa amathuba okuqhekeka ngexesha lenkqubo ye-welding.
2. Utshintsho lobuchule obunobunkumelo lunokukhokelela kumadlelo obuthathaka kunye nomonakalo ongaphezulu.

Ukongeza, ukufuduka kwekharbon ngexesha lokupholisa kunokukhumbula i-WOLD, yenze ingaphantsi. Yiyo loo nto ukukhetha umbandela ofanelekileyo we-filler kwayeIndlela ye-weldingibalulekile.

Imvakalelo ye-thermal kunye nomngcipheko wokuqhekeka ngakumbi

Ukuphosa ukuqhubela phambili kwentsimbi kwenza ukuba kuthotyelwe kutshintsho lobushushu. Ukufudumeza okungalinganiyo kunokubangela uxinzelelo lwe-thermal, kukhokelela kwi-rocks entsha okanye i-esele ilahlekile. I-Welders zihlala ziphambi kwexesha lokunciphisa lo mngcipheko. Ukuhamba kuqinisekisa ubushushu obungakumbi, enceda ukuthintela ukwandiswa ngequbuliso okanye ukuphikisana ngexesha le-welding. Ukuphola kancinci emva kokuba inkqubo ibaluleke kakhulu ukuthintela ukwazisa amanqaku amatsha oxinzelelo.

IINGXAKI ZOKUGQIBELA Iquka:

• Ukulawula uxinzelelo lwe-thermalngempumelelo.
• Ukuphunyezwa kweendlela ezifanelekileyo zokupholisa ukuthintela ukuqhekeka.
• Ukujongana nomonakalo ongalindelekanga ngexesha lokulungiswa.

Ukukhetha indlela efanelekileyo ye-welding

Ukukhetha indlela ye-welding elungileyo kuxhomekeke kuhlobo lwentsimbi yentsimbi kunye neemfuno ezithile zokulungisa. Umzekelo, i-iron engwevu ifuna ukutshintsha kancinci kunye ne-ENCECRODS, ngelixa i-noddular iphosa izibonelelo ze-iron ukusuka ngokulinganayo. Abenzi be-welders kufuneka bathathele ingqalelo izinto ezisingqongileyo, njengokuvezwa kweegesi ezishushu, ezinokuchaphazela ukuqina kwe-weld.

I-Ningbo Werkwell, Umenzi owodwa kumatshini wobunjineli, ugxininisa umgangatho kwiindawo zayo zemoto. Ingcali yabo iqinisekisa iimveliso ezinokuthenjwa, kubandakanya ukuncipha kwabantu, ezizuzayo kwiindlela eziphambili zezinto eziphezulu kunye nezixhobo. Ukuzibophelela kuka-Werwell kwi-Stem esemgangathweni kwiqela labo le-QC, elonakalise inyathelo ngalinye, ukusuka ekufeni ukuya kwi-chrome yokubetha.

Ngokuqonda le miceli mngeni kunye nokukhetha indlela elungileyo, i-welder inokuphucula amathuba abo okuphumelela xa usebenza nge-iron evutha i-iron.

Ukulungisa i-Extuald ye-welding

Ukucoca umphezulu kunye nokususa ungcoliseko

Ngaphambi kokuqala nawuphi na umsebenzi welding,Ukucoca i-enhaoldibalulekile. Umphezulu ongcolileyo unokwenza buthathaka i-weld kwaye ukhokele ekungaphumeleli. Landela la manyathelo ukulungisa ngokufanelekileyo indawo:

1. I-Bevel rack: Sebenzisa i-grinder ukwenza i-gonove eyenziwe yi-v-god. Le groove ivumela umbandela wokucoca ukuba ube nempumelelo.
2. Coca i-iron yentsimbi: Susa konke ukungcola, ioyile, kunye nentsimbi yakudala ukusuka kumphezulu. Indawo kufuneka ijongeke kwaye igudile ngaphambi kokuqhubeka.
3. Preheat the ImoldSebenzisa itotshi yokufudumeza i-sundold kancinci. Eli nyathelo linceda ukukhusela ukothuka kwe-thermal ngexesha lenkqubo ye-welding.

Umphezulu ococekileyo uqinisekisa ukuba i-SILT ecocekileyo nehlala iqinile, ebaluleke kakhulu xa ilungisa i-iron ye-iron ye-iron ekhupha i-iron.

Imingxunya yokuqhuba ukunqanda ukusasazeka kwe-rack

Ukuqhuba imingxunya emincinci kwiziphelo zeqhina yindlela elula kodwa esebenzayo yokuyinqanda ekusasazeni. Le mingxunya isebenza njengokuthi "iindawo zokuqhekeza," ukunciphisa uxinzelelo loxinzelelo kwiingcebiso zedrakhi. Sebenzisa i-drill inkulu kancinane kunobobubo obuqatha, kwaye uqinisekise imingxunya icocekile kwaye igudile. Eli nyathelo libaluleke ngokukodwa ngezinto zokwenza iibrittle njenge-iron, njengoko inciphisa umngcipheko womonakalo ongaphezulu ngexesha le-welding.

Ukunxiba i-crack yokungena kwe-Wld Wild

Ukunxiba ubuqhetseba kubandakanya ukubumba kunye nokuthoba imiphetho yayo ukuphucula i-whild plation. Emva kokukhankanya iqhekeza, sebenzisa ifayile okanye ifayile ukususa nayiphi na imiphetho ebukhali okanye izinto ezingalunganga. Le nkqubo idala indawo efanayo yemiba yokucoca ukubambelela, kukhokelela kwiqhina elinamandla. Ingubo efanelekileyo yokunxiba ikwanciphisa amathuba okuba ukonakala kwi-shulthi, enokwenza buthathaka ukulungiswa.

Ukukhetha i-Inteold ukunciphisa uxinzelelo lwe-thermal

Ukuphambuka i-enhaoldibalulekile ekunciphiseni uxinzelelo lwe-thermal ngexesha le-welding. Isinyithi sinovelwano kakhulu kuguquko lobushushu, kwaye ukufudumeza ngesiquphe okanye ukupholisa kunokubangela ukuba kuqhekezwe. Uluhlu lobushushu obukhawulezileyo luvela kwi-200 ° C kwaye i-400 ° C (400 ° F kunye ne-750 ° F). Sebenzisa itotshi ye-propy okanye i-oven yokutshisa i-subleld ngokulinganayo. Ukugcina eli qondo lobushushu kuyo yonke inkqubo ye-welding kuqinisekisa iziphumo ezingcono kwaye unciphise umngcipheko wendlela yokuqhekeka entsha.

I-Ningbo Werkwell, Umenzi owodwa kumatshini wobunjineli, ugxininisa umgangatho kwiindawo zayo zemoto. Ukusukela ngo-2015, inkampani isungule umgca opheleleyo wemveliso ye-Automotive Strim. Iqela labo elinamava le-QC liqinisekisa umgangatho we-notch ephezulu, ukusuka ekufeni ukuya kwi-chrome yokubetha. Oku kuzinikela kubugqwetha kwenza i-werbwell igama elithenjiweyo kwishishini.

Iindlela ze-welding ze-Iron Eng Deip

Indlela ekhethiweyo yeWolding

Ukukhetha yenye yezona ndlela zisebenzayo zokwakha idd ahlaziya i-iron yokuphelisa. Ngokuthobela i-Intelold kwiqondo eliphakathi kwi-500 ° f kunye ne-1200 ° F, abakwi-welders banokunciphisa uxinzelelo lwe-thermal kunye nokukhusela imigoqo. Ubushushu kufuneka busetyenziswe kancinci kwaye ngokulinganayo kuwo wonke umhlaba wokuphepha ukwanda okungalingani. PhambiliUkunciphisa ukwakhiwa kweendlela ezinzima, eziBrittleKwindawo ye-WODL kwaye ivumela i-carbon ukuze ibuyele kwintsimbi yesiseko. Le ndlela inciphisa uxinzelelo lwangaphakathi, ukwenza ulungiso luhlala luhleli kwaye luthambile ukugqwetha.

Icebiso: Soloko ubeka iliso kwiqondo lobushushu ngexesha lokukhetha ukuqinisekisa iziphumo ezingaguqukiyo.

Indlela ye-welding engahambelaniyo

I-PlIng ye-ilding engekhoyo yenye indlela, kodwa iza nemingcipheko. Ngaphandle kokuqala, i-Intesmold ihlala ipholile, ihlala ijikeleze i-100 ° F. Oku kunokukhokelela ekupholeni ngokukhawuleza emva kokuba i-welding, ukukhulisa ubungangamsha kunye ne-rocks. Ukuhanjiswa kobushushu obungalinganiyo kunokubangela izakhiwo ezinzima, ezo bhrita ukuba zenze kwindawo ye-WELld. Arsers Esebenzisa le ndlela kufuneka asebenze ngononophelo ukunciphisa uxinzelelo lwangaphakathi kwaye uphephe ukufuduka kwekhabhoni, onokwenza buthathaka ukulungiswa.

• Umngcipheko wokungafundwanga:
  • Amathuba aphezulu okuqhekeka ngenxa yokuphola ngokukhawuleza.
  • Ukuhanjiswa kobushushu obungalinganiyo kubangela ubuthathaka.
  • Ukwanda koxinzelelo lwangaphakathi kunye nokugqwetha.

Sebenzisa ii-rods ze-nickel ngeziphumo ezingcono

I-Nickel Rods lukhetho oluhle lokuthandwa kwe-welding fun inyibilikisi. Umxholo wabo ophakamileyo weNkecle wenza ukuba baxole ngakumbi ngexesha lenkqubo ye-welding. Ezi rod zinokolula njengokuphola kwe-weld, ukuhlalisa amaxabiso ahlukeneyo okuphanziswa kwentsimbi kunye nentsimbi. Okuguqukayo kunciphisa umngcipheko wokuqhekeka kwaye kuqinisekiswe iqhina elinamandla. I-Nickel Rods iphatha i-carbon yokufuduka ngcono, ibetha ukuba ilungele ukufikelela kulungiso oluhlala luhleli.

Phawula: Soloko ukhethaUmgangatho ophezulu we-nickel rodskwiziphumo ezilungileyo. Bafanele utyalomali ukuze balungiswe.

Imiyalelo ye-Welting ye-Welding

1. Lungiselela i-Intelold: Ukucoca indawo eyonakeleyo ngokufanelekileyo, ibetha ubushushu ukwenza i-V-Groove, kunye ne-Preheat Promold ukuba usebenzisa indlela ekhethiweyo.
2. Faka isicelo sezinto eziphantsiSebenzisa i-hickel rod okanye i-filler yesilivere. Ingubo yokuqhekeza i-flux, idipozithi ngokulinganayo, kwaye iqinisekise ukuba kufanelekile.
3. Phola i-mininzi kancinci: Vumela i-sundold ukuba ipholile ngokuthe ngcembe ukuthintela ukothuka kunye nokuqhekeka.
4. Vavanya ukulungiswa: Susa nayiphi na i-flux yentsalela kwaye ujonge i-WODld ye-Word kunye nokuqina.

I-Ningbo Werkwell, Umenzi owodwa kumatshini wobunjineli, ugxininisa umgangatho kwiindawo zayo zemoto. Ukusukela ngo-2015, inkampani inike ilayini epheleleyo yemveliso ye-Automotive Intermotive. Iqela labo elinamava le-QC liqinisekisa umgangatho we-notch ephezulu, ukusuka ekufeni ukuya kwi-chrome yokubetha. Oku kuzinikela kubugqwetha kwenza i-Werwell igama elithenjiweyo lemveliso ethembekileyo efana ne-istald.

Unonophelo lwasemva kwe-Welding kunye novavanyo

Ukucalula ukunciphisa uxinzelelo

Ukunyibilikisi linyathelo ebaluleke kakhulu emva kwe-welding ye-irm ye-ir Inceda ukuphelisa uxinzelelo kwiindawo ze-weldar, ukunciphisa amathuba okuba ukuqhekeka njengezixhobo ezipholileyo. Le nkqubo ibandakanya ukubetha umphezulu we-weld ngelixa kuseshushu.Ibhola ye-Peen Hammer isetyenziswa rhoqoUkulungiselela le njongo. Ngokucofa ngobunono, i-welders inokwenza icombulule umbandela, onceda ukusasaza uxinzelelo ngakumbi.

Icebiso: Yiba nokungaguquguquki ngomkhosi osetyenzisiweyo ngexesha lokupheka ukunqanda ukudala amabala abuthathaka.

Ukuphosa akuyomeleza kuphela i-weld kodwa ikwaqinisekisa ukulungiswa okuhlala ixesha elide. Yindlela elula kodwa esebenzayo yokuphucula ukuqina kwesithuba.

Ukuphola kancinci ukuthintela ukuqhekeka

Ukupholisa iZithuba eziManyeneyo emva kokuba i-welding ibaluleke nje ngokubaluleka ngokwalo. Ukuphola ngokukhawuleza kunokwazisa uxinzelelo lwe-surrmal, kukhokelela kwi-rocks okanye ukugcuma. Ukuthintela oku, abakwi-welders kufuneka bavumele ithumbu iphilile ngokuthe ngcembe. Ukugubungela indawo yomsebenzi ngezinto zokuthambisa, njengengubo ye-welding, inceda ukugcina ubushushu kwaye iqinisekisa inqanaba lokupholisa. Ukukhusela i-Intemold ephuma kumoya okanye kwidrafti kubalulekile, njengoko ukupholisa okungalinganiyo kunokuphawula ukulungisa.

Phawula: Ukupholisa kancinci kubaluleke kakhulu kwi-iron yentsimbi ngenxa yobuntununga bawo utshintsho lobushushu.

Ngokuthatha olu nyathelo lokuthatha, i-welders inokuphepha ukulungisa ukusebenza kwabo nzima kwaye iqinisekise ukuba iZithuba zihlala ihleli ihleli.

Ukuhlola i-WOld ye-humield kunye namandla

Nje ukuba i-Intemold ipholile, ukuhlola i-WOld linyathelo lokugqibela. Jonga naziphi na izinto ezibonakalayo, ukuthambisa, okanye amabala obuthathaka. Iglasi eyahlukeneyo inokunceda ekungafezekini ukungafezeki okuncinci. Ukuba i-weld ivela okanye iBrittle, ukulungiswa eyongezelelweyo kunokuba yimfuneko. Ukuvavanya i-InteunOld phantsi koxinzelelo lokukhanya kunokuqinisekisa amandla alo. Uhlolo oluchanekileyo luqinisekisa ukulungiswa linokuthenjwa kwaye lilungele ukusetyenziswa.

I-Ningbo Werkwell ngumenzi okhethekileyo kunye nomphathi ngaphandle kwi-Union yobunjineli boomatshini. Umsebenzi oyintloko wenkampani ubonelela ngamalungu kunye nezihalo. Ukusukela ngo-2015, u-Werwell unikezele ngomgca wemveliso epheleleyo ye-AutoMototive Intem. Iqela labo elinamava e-QC liqinisekisa umgangatho we-notch ephezulu, ukusuka ekukhuleni nasenaliti kunye nenaliti yokubumba kwi-chrome yokubetha. Oku kuzinikela kubugqwetha kwenza i-werbwell igama elithenjiweyo kwishishini.

I-welding i-iron yokuphelisa i-indeolds ifuna ukulungiselela, iindlela ezifanelekileyo, kunye nokhathalelo lwasemva kwendawo. Amanyathelo aphambili abandakanyaItywina i-rocks, indawo yokucoca, kunye nokuchasa ukuthintela ukothuka.Ukuphepha iimpazamo njengolawulo lobushushuiqinisekisa ukuqina. Ukulandela izinto ezilungileyo kakhulu kuphucula intsebenzo kunye nobomi obude. I-Ningbo Werkwell, umthengisi othembekileyo, uqinisekisa amalungu asemgangathweni we-Automotive nge-ICC Quod Rull ukusukela ngo-2015.

FAQ

Yintoni eyenza i-welding fihla i-iron yokuphelisa i-indesmoods ilucelomngeni?

Ukwenza ubugqwirha yentsimbi kunye nomxholo wekhabhoni ephezulu kwenza ukuba ukhathazekile. Ukufudumeza okungalinganiyo okanye ukupholisa ukongeza uxinzelelo, ukwandisa ubunzima bokufikelela kwilungisa.

Ngaba ndingayifumana i-iron yentsimbi ngaphandle kokuhamba?

Ewe, kodwa kuyingozi. I-ilding engahambelaniyo yonyusa amathuba okuba ngamandla ngenxa yokuphola ngokukhawuleza. Ukuhamba ngokuqinisekisa ukuhambisa ubushushu kwaye kunciphisa uxinzelelo lwe-rarmal.

Kutheni i-wingbo ye-wingbo yegama elithenjiweyo kwiinxalenye zemoto?

I-Ningbo Werkwell ikhethekileyo kubunjineli bobuchwephesha kunye neendawo zokuziphatha zemoto. Ukusukela ngo-2015, iqela labo le-QC le-QC liqinisekisile umgangatho we-notch ephezulu, ukusuka ekufeni ukuya kwi-chrome yokubetha.