I-welding i-iron yokuphelisa i-indeolds inokuziva ngathi i-proches kunye nephazili. Ubugcisa be-iron ye-iron, ngenxa yomxholo wekhabhoni ephezulu, yenza ukuba ibetheleleka ekuqhekekeni, ngakumbi phantsi koguquko lweqondo lobushushu. Lo mngeni lubaluleke ngakumbi xa usebenza kwizinto ezifana neUkuphelisa i-internald kwi-injini yemoto, apho uqinile ibalulekile kwintsebenzo efanelekileyo. Ukulungiselela ngokufanelekileyo, njengokucocwa ngokucokisekileyo kunye nokuhamba, kunye neendlela ezichanekileyo, kubalulekile ukulawula uxinzelelo lwe-irmal kwaye kufezekise ukulungiswa okuqinileyo, okungapheliyo. Nokuba ujongana nemicimbi ngeIntsalela yokulinganisa, I-Marine En Hialds, okanye naliphi na elinye icandelo elibalulekileyo, umonde kunye nokuqwalaselwa kweenkcukacha ziphambili kwimpumelelo.
I-Ningbo Werkwell, inkokeli ethembekileyo kubunjineli boomatshini ukusukela ngo-2015, ihambisa amalungu asemgangathweni aphezulu. Iqela labo elinobuchule be-QC liqinisekisa ukugqwesa kwiimveliso ezivela kwi-Trim yeTrim Trim ukuya ekuphoseni nasekuhlaleni i-chrome, ukuhlangabezana neemfuno zomsebenzi wenqwelo moya.
Imiceli mngeni ye-welding ye-iron yokuphelisa i-indes
Ukuqunjelwa kunye nemvakalelo ye-thermal
I-fihla i-iron yokuphelisa i-indeods zidume ngenxa ye-brittle ngenxa yomxholo wekhabhoni. Oku kubuhlungu kubenza babe nokuthambisa, ngakumbi xa kubonisiwe kutshintsho lobushushu obukhawulezileyo. I-welding bin yokuphosa i-iron yokuphelisa i-indeolds ifuna ukuphatha ngononophelo ukuthintela ukonakala ngakumbi. Ukukhetha i-Intelold ukuya kuthi ga kwi-400-500 i-degrees fahrenheit inokunceda ukunciphisa isothuso. Eli nyathelo lincitshisela umngcipheko we-rocks ukwenziwa ngexesha lenkqubo ye-welding. Ukusebenzisa izixhobo ze-nickel ezisekwe kwi-NCEclel-kuqinisekisa ukungqinelana ne-iron yentsimbi, ukudala i-SORD ne-Prack-Universent.
I-Ningbo Werkwell, uMvelisi okhethekileyo kubunjineli boomatshini, uyakuqonda ukubaluleka kokuqina kwiinxalenye zemoto. Iqela labo elinamava le-QC liqinisekisa iimveliso ezisemgangathweni eziphezulu, ukusuka ekufeni kwi-chrome yokubethelwa, kubenza babe ligama elithembekileyo kwishishini.
Umngcipheko wokuqhekeka kwi-heating engalinganiyo
Ukufudumeza okungalinganiyo ngolunye ucelomngeni xa usebenza kunye ne-Iron ye-Iron Eng Dealds. Ukuba enye yenxalenye ye-heatald iphakame ngokukhawuleza kunenye, inokukhokelela kuxinzelelo kunye nokuqhekeka. Ukuthintela oku, abahedeni bahlala bethatha ikamva lonke. Ukusonga i-Intenold kwizixhobo zokufaka izilwanyana emva kokuba i-welding ivumela ukupholisa okucothayo, nto leyo inciphisa umngcipheko wracks. Le ndlela iqinisekisa ukuba iZithuba zihlala ihleli kwaye iqinile phantsi kobushushu obuphezulu.
Iphumelele i-welds eyomeleleyo neqinileyo
Ukudala i-weld eyomeleleyo nehlala i-gold kwi-iron yentsimbi ifuna ukuchaneka kunye nezixhobo ezifanelekileyo. Abahlali bahlala besebenzisa i-elektrode, ecocekileyo ye-tungsten kunye nerhasi ecocekileyo yokuthintela ungcoliseko. Ukuqinisekisa ukuba i-WOld Puddle ingena kwithuba elifanelekileyo ngokufanelekileyo kubalulekile. I-iron engwevu, ihamba kancinci kunye ne-nickel electrodes isebenza kakuhle. I-noddular i-iron, kwelinye icala, izibonelelo zokuzibandakanya okuphakathi. Ukujonga izinto zokusingqongileyo, njengokuvezwa kwegesi eshushu, ikwadlala indima ekufezekiseni ukulungiswa okungapheliyo.
I-Ningbo Werkwell ibonelele ngeenxalenye zemoto ukusukela ngo-2015, egxile kumgangatho kunye nokuthembeka. Ubungcali babo kwinxalenye ye-Trim yangaphakathi kunye nabafakelo baqinisekisa ukuba yonke imveliso ihlangabezana neemfuno zomsebenzi wenqwelo moya.
Ukulungisa i-Extuald ye-welding
Ukucoca umphezulu
Umphezulu ococekileyo sisiseko seImpumelelo ye-wed. Ukungcola, ioyile, kunye neentsalela zentsimbi ezindala zinokwenza buthathaka iqhina, kuba njalo kubalulekile. Abahlali bahlala belandela la manyathelo ukulungisa umphezulu:
- I-Bevel rack: Sebenzisa i-grinder, baqubisa i-v-groove ye-v-god. Le Groove iqinisekisa i-filit kunye ne-filler yezinto ezibonakalayo ngokufanelekileyo.
- Coca i-iron yentsimbi: Basuse bonke ungcoliseko, kubandakanya negrisi kunye nerhukungqwa, kude kubekho umphezulu obonakala ngathi ufina kwaye ugudile.
- Preheat the Imold: Ukufudumeza kancinci nge-toold ngetotshi kunceda ukukhusela isoyikiso se-thedroal ngexesha lenkqubo ye-welding.
I-Ningbo Werkwell, Umenzi olodwa kwi-Ogerical Union, ugxininisa ukubaluleka kokulungiswa kweemoto. Iqela labo elinamava le-QC liqinisekisa ukuba le mithombo iphambili, ukusuka ekufeni okuphosakeleyo kwi-chrome yokubekwa, ukuhlangabezana neemfuno zomsebenzi wenqwelo-moya.
Itywina i-rocks yokungena ngcono
Ukutyibilika inyathelo eliyintloko le-welding ye-wels inyibilikisa i-iron ensualds. Ngokugaya i-goove ye-v-vila i-v-god i-vble, i-welders iphucule ukungena kwezinto zefilitha. Obu buchule bubangela ibhondi eyomeleleyo kwaye unciphise umngcipheko webala elibuthathaka. Yindlela elula kodwa esebenzayo yokuqinisekisa ukuba i-weld ibamba phantsi kobushushu obuphezulu kunye noxinzelelo lwenkqubo yokuphelisa.
Ukukhetha ukuthintela ukothuka kwe-thermal
Ukuphambuka i-enhaoldUkunciphisa ukothuka kwe-thermal, enokukhokelela kwi-rocks. I-Welders idla ngokufudumeza i-Inteold kuluhlu lobushushu lwe-400 ° F ukuya kwi-750 ° F. Ukufumana izinto ezifunwayo ezifunwayo, zinokunyusa amaqondo obushushu ukuya kwi-1200 ° F. Itheyibhile engezantsi iqaqambisa ubuhlanga obuncomekayo:
| Uluhlu lobushushu obukhethekileyo | Inkcazo |
|---|---|
| I-200 ° C ukuya kwi-400 ° C (400 ° F ukuya kwi-750 ° F) | Kucetyiswa ukuba i-welding ukunciphisa isoyikiso se-thermal. |
| I-500 ° f ukuya kwi-1200 ° F | Kunciphisa uxinzelelo lwe-shirmal kwaye uthintele imifula. |
I-Ningbo Werkwell, esekwe ngo-2015, yakha igama lomgangatho kwiindawo ezinemoto. Umgca wabo wemveliso ubandakanya amalungu angaphakathi, abantu abaninzi, nangaphezulu, bonke baxhaswa liqela le-QC.
Iindlela zobuchule zeWelding ze-Iron I-Iron Engles
Indlela ekhethiweyo yeWolding
Eyona ndlela iphambili yelding lukhetho oludumileyo lokulungisa ukulungisa i-iron pheng phelds. Ukukhetha kunciphisa uxinzelelo lobushushu kwaye uthintele ukuqhekeka ngexesha lenkqubo ye-welding. I-Welders idla ngokufudumeza i-Inteold kwiqondo eliphakathi kwi-500 ° f kunye ne-1200 ° F. Oku kukhathazeka kancinci kunye nokufana kuqinisekisa kwanolwando lwe-thermal, olunciphisa umngcipheko woxinzelelo. Emva kokuba i-welding, ukusonga i-Intenold kwizixhobo zokuthambisa kuyanceda ngokuthe ngcembe, ngakumbi ukunciphisa ithuba lokuqhekeka.
Le ndlela isebenza kakuhle ekudaleni i-welds eyomeleleyo, eyomeleleyo. Iluncedo ngakumbi kwizinto ezifana ne-ista elould, enyamezele amaqondo obushushu aphezulu kunye noxinzelelo olungapheliyo. I-Ningbo Werkwell, uMvelisi okhethekileyo kubunjineli boomatshini, uyakuqonda ukubaluleka kokuqina kwiinxalenye zemoto. Iqela labo elinamava le-QC liqinisekisa iimveliso ezisemgangathweni eziphezulu, ukusuka ekufeni kwi-chrome yokubethelwa, kubenza babe ligama elithembekileyo kwishishini.
Indlela ye-welding engahambelaniyo
Indlela yokungahambelani ye-ilding ikhutshelwe inyathelo elihambayo, iyenza ngokukhawuleza kodwa ibe yingozi. Ngaphandle kwentloko, i-intsimbi yentsimbi isengozini yokufumana ukothuka, nto leyo enokukhokelela ekuqhekekeni koxinzelelo. Le ndlela ifuna ukulawulwa ngokuchanekileyo kwenkqubo ye-welding yokunciphisa ukuphola ngokukhawuleza. I-Welders zihlala zisebenzisa i-wels emfutshane, elawulwayo ukuze inciphise ukwakha ubushushu kwaye ukuphephe ukonakalisa i-Intelold.
Ngelixa le ndlela igcina ixesha, ayisoloko ihamba ngowona ndlela ilungileyo yokulungiswa. Kwizinto ezinje nge-Iron ye-Iron English Phiane, apho amandla kunye nokuthembeka kubalulekile, kugxilwe kukhetho olukhuselekileyo.
Ukukhetha umbandela oLungileyo oLungileyo
Ukukhetha umbandela we-Filler ofanelekileyo kubalulekile ukuba uphumelele. Izixhobo ze-nickel ezisekwe kakhulu zinconywa kakhulu ngokungqinelana ne-iron yentsimbi. Benza i-wels eqinileyo, enganyangekiyo enokumelana nokwanda kwe-shirmal yesithuba. I-Nickel Rods, kunye nomxholo wazo ophakamileyo, ukuphucula inkqubo ye-welding kunye nokuphucula ukunganyamezeli uxinzelelo. I-nickel-intsimbi, enjenge-EEMIPE-CI, yenye indlela efanelekileyo. Inika ukungqinelana nepropathi eyodwa yentsimbi, iqinisekisa ukulungiswa okungapheliyo.
I-Ningbo Werkwell ibonelele ngeenxalenye ze-AutoMotives ukusukela ngo-2015. Umgca wazo opheleleyo wemveliso ye-AutoMoting ixhaswe liqela le-QC, uqinisekisa umgangatho wokufa kwi-chrome yokubetha. Oku kuzinikela kubugqwetha kubenza babe liqabane elithembekileyo lokulungiswa kwemoto.
Iindlela ezizezinye
Isebenza njani i-brazing
Ibraza yindlela yokujoyina iziqwenga zensimbi ngokunyibilika umxholo wefilitha ngaphandle kokunyibilikisa izinyithi. Le ndlela ixhomekeke kwintshukumo ye-capillary yokuphuma kwi-filler kwiNtlawulo, eyenza iqhina elomeleleyo. Ukulungiswa kwe-Iron ye-IRT, i-Filterrler Systor ihlala iqulethe ubhedu okanye ngobhedu, olunyibilika kubushushu obusezantsi kune-imbi yentsimbi. Abantu abanobuchule banobuchule bokutshayela ngenyameko indawo ukuqinisekisa ukuba i-filler ihamba ngokulinganayo, yenza unxibelelwano oluthembekileyo. Ukuphazamisa i-brazing isebenza kakuhle ekulungiseni i-rocks okanye ukujoyina izixhobo zokungafani, njengentsimbi yokuqunjelwa i-iron, isenza ukhetho lweentsimbi zolungiso oluthile.
I-Ningbo Werkwell, umenzi owodwa kumatshini wobunjineli, ukuqonda ukubaluleka kokulungiswa kwemoto. Ukusukela ngo-2015, iqela labo le-QC le-QC liye laqinisekisa iimveliso ezisemgangathweni, ukusuka ekufeni kwi-chrome yokubetha.
I-Pros kunye ne-Brazing
Ibraza inika izibonelelo ezininzi:
- Yindlela ethembekileyo yokulungisa imifula kwi-iron yentsimbi.
- Ngokufanelekileyo joyina izinto ezingafaniyo, ezinje ngentsimbi kunye nentsimbi.
Nangona kunjalo, ukuqhekeza kunomda. Kuba ayinyibilikisi izinyithi, iqhina lingangomelelanga njengokudityaniswa kwe-welded. Ngelixa kuhle ukulungiswa okuhle, kulungeleleke kangako ukulungiswa okukhulu kwesakhiwo. Ibrawuza ikwafuna ubungcali, njengoko ubuchwephesha obungafanelekanga bube buthathaka ukulungiswa.
Xa ukhetha i-brazing ngaphezulu kwe-welding
Ibraza ilungele ukulungiswa okuncinci okanye xa ujoyina izinyithi ezahlukeneyo. Kuluncedo ngakumbi xa kuncitshiswa umngcipheko wokuqhekeka yinto ephambili. Nangona kunjalo, ukuze kulungiswe izinto ezibalulekileyo zesakhiwo, i-welding ihlala iluhlobo olufanelekileyo ngenxa yayoamandla aphezulu. Abenzi bafanele bahlole umonakalo kwaye bakhethe eyona ndlela ilungele iimfuno zokulungisa.
Ukuzibophelela kukaNingbo Werkwell kumgangatho oqinisekisa ukuba amalungu azo asebenza kakuhle ahlangabezana neyona migangatho iphezulu, esenza igama elithenjiweyo kwishishini.
Ukhathalelo lwasemva kwe-Welding
Ukuphola kancinci ukuphepha ukugoba
Emva kokuphola, ukupholisa okucothayo kubalulekile ukuthintela ukuqhekeka kwi-Iron ye-Iron i-Indesion Ensuld. Isinyithi sinovelwano kakhulu kuguquko lobushushu, kwaye ukupholisa ngokukhawuleza kunokubangela uxinzelelo lwe-thermal, kukhokelela kwi-rocks okanye nokuba nemfazwe. Ukuqinisekisa nokuba ukupholisa, i-welders zihlala zisongela iZinto ezininzi kwizinto ezifakelweyo njengeengubo ze-welding. Ezi zixhobo zinceda ukugcina ubushushu kwaye zivumele i-sundold ukuba ipholile ngokuthe ngcembe. Le nkqubo ayikhuseli nje i-SIDL kodwa ikwagcine ingqibelelo yezinto ezininzi.
I-Ningbo Werkwell, umenzi owodwa kunye nomthengisi ngaphandle kubunjineli bobuchwephesha, uyakuqonda ukubaluleka kokuqina kwiindawo ezizenzekelayo. Iqela labo elinamava le-QC liqinisekisa ukuba le mithombo iphambili, ukusuka ekufeni okuphosakeleyo kwi-chrome yokubekwa, ukuhlangabezana neemfuno zomsebenzi wenqwelo-moya.
Ukucalula ukunciphisa uxinzelelo
Ukuntywila yindlela elula kodwa eyiyo yokuphelisa uxinzelelo kwiindawo ze-welfmed zeZinto ezininzi. Kubandakanya ukubetha ngobunono umphezulu we-weld ngebhola ye-Peen Hammer ngelixa umxholo usafudumele. Le ntshukumo icinezela le nto, ihlaziye uxinzelelo ngokulinganayo kwaye inciphise amathuba okuba ukuqhekeka njengeziphololo ezipholileyo. Ukuvelela kukomeleza i-SIDT, ukuqinisekisa ukulungiswa kuhlala ixesha elide. Kwi-alders ejolise kulungiso oluhlala ixesha elide, eli nyathelo kufuneka.
I-Werkwell yaseka i-program yemveliso epheleleyo ye-AutoMotied Intermotive Intermotive Prim ngo-2015. Ukuzinikela kwabo kumgangatho we-QC, exhaswa liqela le-QC, kuqinisekisa yonke imveliso ihlangabezana nemigangatho ephezulu.
Ukuhlola amanqaku abuthathaka
Nje ukuba i-Intemold ipholile, ihlole amanqaku obuthathaka kubalulekile. Uhlolo olubonakalayo lungatyhila imifula okanye ukuthambeka kwi-shul. Sebenzisa izixhobo zokukhulisa amandla kunceda ekungafezekini ukungafezeki okuncinci okungabonakaliyo kwiliso leze. Ukuqinisekisa amandla amaninzi, i-lelders zihlala ziyivavanya phantsi koxinzelelo lokukhanya. Eli nyathelo liqinisekisa ukulungiswa linokumelana nobushushu obuphezulu kunye noxinzelelo lwenkqubo yokuphelisa.
Ngokulandela eziAmanyathelo okhathalelo lwasemva kwexesha, i-welder inokufikelela kulungiso oluthembekileyo nolixesha elide ngalo naliphi na i-welding ye-iron i-ir
I-welding i-iron yokuphosa i-indes yokuphelisa i-indeods ifuna ngempumelelo indlela eyiyo. Amanyathelo aphambili abandakanya:
- UkuhambaI-Intemold ukunciphisa uxinzelelo lwe-thermal kwaye kuthintele ukuqhekeka.
- Ukucocaumphezulu kakhulu kangangedle.
- Itywinakwaye usebenzisa iintonga ze-nickel ukuqinisekisa ukuqina.
- Ukuphola kancinciUkuphepha ukuqaphela amanqaku amatsha oxinzelelo.
Umonde kunye nokuqwalaselwa kweenkcukacha kubaluleke kakhulu. Ukwenza ubugcisa bentsimbi kufuna ukulungiselela ngononophelo kwaye kulawulwe ukupholisa ukugcina ingqibelelo ye-WORD. Ukuthatha ixesha ukulandela la manyathelo aqinisekisa ukulungiswa okungapheliyo.
I-Ningbo Werkwell, inkokeli kubunjineli boomatshini ukusukela ngo-2015, ezikhethekileyo kwiindawo ezinemoto kunye nezilo. Iqela labo elinamava le-QC liqinisekisa umgangatho wokufa kwi-chrome yokubetha, besenza igama elithenjiweyo kwishishini.
Ukufaka ezi ngcebiso kunokunceda i-welders zifezekisile, ngelixa idlulise ubomi bokuphelisa izithuba.
FAQ
Yintoni eyenza i-welding fihla i-iron yokuphelisa i-indesmoods ilucelomngeni?
Ukwenza ubugcisa bentsimbi kunye nobuntununtunu kwi-heagesi yotshintsho lweqondo lokushishina kwenza ukuba ukhathazekile. Ukulungiselela ngokufanelekileyo, njengokuhamba kunye nokucoca, kunceda ukunciphisa umngcipheko.
Ngaba ukuqhawula i-brazing endaweni yokufumana uLungelo loLungiso lweZithuba?
I-Brazing isebenzela ukulungiswa okuncinci okanye ukujoyina izinyithi ezingafaniyo. Nangona kunjalo, i-welding ibonelela ngamaqhina awomeleleyo ngenxa yokulungiswa kwesakhiwo. Khetha ngokusekelwe kwiimfuno zokulungisa.
Kutheni le nto ukupholisa okucothayo kubalulekile emva kwe-welding inyibilikisi?
Ukupholisa kancinci kuthintela uxinzelelo lwe-thermal, olunokubangela ukuba kuqhekezwe. Ukusonga i-Intenold kwizixhobo zokuxhela iqinisekisa ukupholisa ngokuthe chu kwaye kugcinweUkunyaniseka kwesakhiwo.
Icebiso: Ningbo Werkwell, inkokeli kubunjineli boomatshini, ibonelela ngeenxalenye ezisemgangathweni eziphezulu. Iqela labo le-QC liqinisekisa ukugqwesa kwiimveliso ezifana ne-die-hastiners kunye neendawo ze-chrome-primation.
IXESHA LOKUGQIBELA: Mar-03-2025